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Magnet Wire Manufacturing & Sales

Trusted Throughout The Electrical Industry

EMCC has over 30 years of experience servicing the global electrical/energy sector. Today we manufacture a wide variety of certified rectangular Magnet Wire/Conductor Wire with an extensive list of insulation offerings. EMCC boasts the most advanced manufacturing and testing equipment.

EMCC rectangular Magnet Wire is manufactured to the latest NEMA publication, or to specific customer required specifications which may also include military specifications if required.

Our Magnet Wire is used throughout the electrical industry in various critical performance applications, such as motors, power generators, wind turbines

Amplia experiencia

EMCC has extensive experience servicing a wide variety of industries throughout the electrical/energy sector. We manufacture critical components used in power generation, and power transmission industries – along with driver motors & generators for large-scale wind turbines, oil and gas, mining, transit, marine and heavy rail.

PREMIUM MAGNET WIRE - HIGH QUALITY, AT THE LOWEST TOTAL COST

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Premium Grade Copper

EMCC Magnet Wire Starts With The Best

Copper is considered the first-choice conductor for Magnet Wire. EMCC Magnet Wire starts with the best fully annealed, electrolytically refined copper rod. Our rectangular copper Magnet Wire offers high conductivity and excellent winding and tensile strength.

  • Oxygen-Free
  • High Purity Up-Cast Copper Rod
  • Good Workability
  • Copper 99.95%
  • Oxygen 0.0010%
  • ASTM C10200 Copper
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Building Quality

Our Conductor Wire is tested to NEMA specifications
*Or to your customized specifications (upon Request)

EMCC is Committed To Product Quality & Reliability.

Comprehensive quality checks take place throughout our manufacturing process.

EMCC is ISO9001:2015 Certified.

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High-Performance Insulation

Various insulation materials are used depending on the application and working conditions. For instance, some insulations have physical abrasion strength, while others are chosen for their dielectric or thermal strength. Our magnet wire can also be multi-layer wrapped with a combination of insulating materials such as PET and Kapton, or single wrapped. Insulations can also be wrapped over bare copper or film-coated copper.

Polyimide Films such as Apical® and Kapton® have set the industry standard for over 45 years in high performance, reliability and durability, with a unique combination of electrical, thermal, chemical, and mechanical properties that withstand extreme temperature, vibration, and other demanding environments.

Cinta de mica are the most preferred insulation for high voltage applications due its excellent resistance to corona. Mica paper can be backed with polyester film on one or both sides.

Polyester Glass or Dacron Glass insulations provide abrasion resistance and Dielectric insulation qualities. Varnish can also be applied for even greater thermal protection.

Aromatic Polyimide Insulation is one of the world’s finest electrical insulation products and is
widely used in transformers, motors, generators, and other electronic devices.

Ofrecemos a los clientes una amplia variedad de opciones de conductores aislados que incluyen:
  • Bare copper
  • Cintas de mica
  • Dacron glass, varnished Daglas®
  • Cintas desactivadas de poliimida, Kapton® Apical®
  • Aromatic polyimide tapes such as Nomex®
  • Single layered & multi-layered

High-Speed Wire Extrusion

EMCC manufactures its magnet wire with the latest in extrusion technology. We extrude dimensionally perfect rectangular wire – quickly and cost-efficiently.

Precision Engineered

Wire extrusion process measurement and control data are collected from a variety of sensors with quality parameters automatically controlled & visually displayed.

Wide Range of Dimensions Available

Extrusion Capabilities: Cross-sectional wire sizes range from 2.5mm to 150 mm

Fully Automated

  • Fully automated manufacturing
  • High-speed camera quality controlled
  • Tension & degree of overlap controlled 

State-Of-The-Art Insulating. Quality Controlled

Our high-speed taping lines use the latest technology to insulate magnet wire using Polyimide Films, Mica Tapes, Polyester Glass PET or Aromatic Polyimide autonomously.

Multi-Layer Wrapping 

EMCC’s state-of-the-art magnet wire taping lines are designed to apply a variety of insulating materials onto bare or film-covered conductors.

The conductor material can be multi-layer wrapped with a combination of insulating materials. 

Inline High Voltage Testing 

EMCC is committed to magnet wire quality and reliability. Our process includes a fully Automated in-line high voltage testing of conductor wire.

Automated Radiant Heating System

All conductor insulation builds to conform to the latest NEMA standards

Induction Heating For Perfect Adhesion

Induction heating

Varnish Application System

Full adhesion & curing of optional varnish applications before and after wrapping.

In House Testing Laboratory

  • Elongation Testing
  • Voltage Testing
  • Hardness Testing
  • Endurance Testing
NUESTROS VALORES

Ir por encima y mas allá

Nos esforzamos por cumplir con mas que solo el mínimo. Calidad, Servicio, Precio – Superamos las expectativas y continuamente vamos mas allá.

Lideres de la Industria

Innovacion, trazabilidad, rendición de cuentas y flexibilidad –EMCC es implacable en su búsqueda de mejora continua. Somos primeros en adoptar, si hay una práctica o proceso que puede mejorar nuestra empresa, lo aceptaremos. Nuestro rendimiento ayuda a nuestros clientes de devanado a verse bien, y todos tienen éxito.

Honestidad y Buena Comunicación

Actualizaciones de estado, sugerencias de mejora, preferencias de bobinado – Cuanto mejor nos comunicamos y mantenemos informados a nuestros clientes, mas valor podemos ofrecer. Buenas o malas noticias, estamos por adelantado, honestos y comprometidos a lograr un resultado exitoso.

Gestión de negocios

We Look for Any Opportunity to Adapt High-Value Innovations.

  • Procesos de manufactura esbelta
  • Dedicado a mejorar la eficiencia, como la maquinaria de retroalimentación SCADA - "Visual Factory"
  • Minimizar los costos operativos
  • Committed resources applied to numerous research and development projects
  • Compromiso de fomentar asociaciones OEM a largo plazo que mejoren la calidad del producto y la prosperidad del cliente.
  • Stewardship and management practices including the “pay for performance” model to EMCC employees
  • EMCC contrata, desarrolla y retiene al mejor personal