TESTING
EMCC subjects all its products to rigorous and extensive testing that is higher than industry standards, ensuring the highest quality product is delivered, and that customers remain satisfied with the high level of service and quality. Every Coil is 100% tested.
DIELECTRIC TESTING (Bar to Bar, Hipot)
Performed to verify the electrical insulation in finished parts. Hipot test/Bar to Bar test verifies that the insulation of this product is sufficient to ensure minimal current leakage that can affect the overall performance of the commutators.
QUALITY ASSURANCE
CERTIFIED
* EMCC is ISO 9001:2015 certified
DOCUMENTATION
* Orders for all products accompanied by process documents.
* Manufacturing in compliance with quality procedures and manuals.
* Process documents travel with every coil through each manufacturing stage
* Material trace-ability is complete with every order.
* Dimensional checks are conducted throughout the production process.
* QC stop / check points during the entire manufacturing process.
QUALITY CONTROL AND ASSURANCE
To ensure the highest quality, each coil undergoes a strict Quality Control process from pre-production to final shipping. Equipped with the latest instrumentation, tools and sophisticated test equipment, our Q.C./Q.A. department is capable of accurately sampling, inspecting, and testing components to assure that they conform to OEM—defined specifications.
INNOVATION
EMCC boasts the most advanced manufacturing facilities and testing equipment. We are constantly innovating to streamline productivity, adopt technological advances, eliminate waste, and pursue lower costing to meet evolving customer needs
Our company is focused on customer service and operational excellence. We are a best-in-class coil manufacturing facility with fastest turn around times in the industry. With our in-house engineers, programmers and fabricators, we have the ability to design and develop our own automated lines and machinery. We don’t have to adapt off the shelf equipment to do the job. For our customers this automation keeps pricing competitive, speeds up turn around times and guarantees quality by eliminating human error.
EMCC AUTOMATION
EMCC coil automation includes multiple: automated cut and strip lines, CNC 6 axis tapers, automated flat coil taping, automated turn taping, CNC component shearing, automated stamping, automated coil forming and automated inspection.
INSULATION SYSTEMS
* Class F Varnish Treated Coil System
* Vacuum Pressure Impregnation
* Class H Insulation Systems
COIL MANAGEMENT
Even the best designed motors and generators have a lifespan. Because coils and commutators will eventually need to be replaced, EMCC can stock spare and replacement coils to reduce unscheduled operational downtime.
At EMCC we can offer our clients custom tailored life-cycle management solutions. By working together, we help you to plan ahead and take action to limit un-planned operational down time.
SERVICE OFFERINGS:
* Off the shelf – spare or replacement commutators
* Off the shelf replacement coils and winding kits
* Offer tailored solutions to our customers’ requirements
What challenges do your clients face? Give us a call – together we can help with increasing productivity, reducing supply chain bottle necks and lower motor maintenance costs.
FULL IN-HOUSE MACHINE SHOP
EMCC has cnc mills, cnc lathes, plasma cutters, welders and skilled machinists that allow us build the coil tooling that many other suppliers are just not capable of.