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705-735-0111 Mon - Fri 09:00 - 17:00 191 Saunders Rd, Barrie, ON L4N 9A3
705-735-0111 Mon - Fri 09:00 - 17:00 191 Saunders Rd, Barrie, ON L4N 9A3
705-735-0111 Mon - Fri 09:00 - 17:00 191 Saunders Rd, Barrie, ON L4N 9A3
Certified
ISO 9001:2015
Emergency Service
24/7
Coils & Commutators
Plus Winding Kits
Get A Quote

Commutators...we do it better.™

With over 30 years building commutators, first as Thistle Industries Inc and now as a division of EMCC we are an industry leader in the manufacturing of aftermarket commutators for DC electric motors. We take great pride on our attention to quality and detail. EMCC/Thistle Industries continuously delivers high quality commutators with responsive customer service. We manufacture to the highest industry standards and our products function well in the most harsh and punishing environments. Our Commutators are shipped globally and are used extensively in the mass transit, power generation, mining, steel production and pulp and paper industries.
  • Re-fill, Complete New, Re-engineer
  • Extensive Size Capabilities
  • Complete Winding Kits
  • Technical Support Staff
  • Solutions For Planned Outages
  • 24/7 Emergency Service
  • Fastest Turnaround Times
  • Delivery World Wide
Capabilities
Quality Assurance
Testing
24/7 Emergency Service
Stocking
In House Machine Shop

COMMUTATOR CAPABILITIES

* Re-fill, re-design, reverse engineer or complete new
* Commutator repair or re-insulate (where applicable)
* From 3″ to 60″ in diameter
* Lap joints, Inserted risers, various customized slots
* Cooling holes, venting, keyways, bolted, stepped bores, balancing plates
* Moulded conversions
* V-Ring commutators
* Glass banded commutators
* External shrink ring commutators
* Quantities from 1-unlimited

QUALITY ASSURANCE

* ISO 9001:2008 certified company
* Limited one year commutator warranty
* Certified commutator copper (Alloy 116)
* Highly trained commutator technicians
* Quality control procedures, to ensure accuracy
* Highest quality materials and equipment used in our manufacturing
* Full AUTOCAD modeling & design ability
* Co-ordinate measuring machine analysis available upon request
* Commitment to building a quality product is at the core of everything we do.

DIELECTRIC TESTING (Bar to Bar, Hipot)

Performed to verify the electrical insulation in finished parts. Hipot test/Bar to Bar/Ground test verifies that the insulation of this product is sufficient to ensure minimal current leakage that can affect the overall performance of the commutators.

24/7 EMERGENCY SERVICE

* Same day quotes
* 24 Hour emergency service
* Rush delivery 24-48HRS
* Delivery to all of North America
* On-site consultations
* Airport pick-up/drop off available

STOCKING

Even the best designed motors have a lifespan. Eventually commutators and coils will need to be replaced. EMCC/Thistle industries offers stock spare and replacement commutators to keep your most important machinery working.

At EMCC we offer our clients custom tailored life-cycle management solutions. By working together, we help you to plan ahead and take action to limit un-planned operational down time.

SERVICE OFFERINGS::
* Off the shelf – spare or replacement commutators
* Off the shelf replacement coils and winding kits

FULL IN HOUSE MACHINE SHOP

EMCC/Thistle Industries has full in-house CNC machine shop and fabricating capabilities. We have the ability to machine: Stepped Bores, webbed Bores, cooling holes, key-way broaching, balancing plates, steel parts, brazing, welding.

PARTNERED COMPANIES

Through our partner companies we have the lathes and boring machine ability to build and turn commutators up to five feet in diameter. Crane lifting capabilities are up to 80 tons.