enes 705-735-0111 Mon - Fri 09:00 - 17:00 191 Saunders Rd, Barrie, ON L4N 9A3
Emergency Service
24/7
Coils & Commutators
Plus Winding Kits
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Commutators...we do it better.™

EMCC has over 30 years of experience building commutators, first as Thistle Industries Inc and now as a division of EMCC. We are an industry leader in the manufacturing of aftermarket commutators for DC electric motors, taking great pride in our attention to detail and quality. EMCC/Thistle Industries continuously delivers high-quality commutators with responsive customer service. We manufacture to the highest industry standards, and our products succeed in the harshest and most punishing environments. Our Commutators are shipped globally and are used extensively in the mass transit, power generation, mining, steel production, and pulp and paper industries.
  • Re-fill, Complete New, Re-engineer
  • Extensive Size Capabilities
  • Complete Winding Kits
  • Technical Support Staff
  • Solutions For Planned Outages
  • 24/7 Emergency Service
  • Fastest Turnaround Times
  • Delivery Worldwide
Capabilities
Quality Assurance
Testing
24/7 Emergency Service
Stocking
In-House Machine Shop

COMMUTATOR CAPABILITIES

* Re-fill, re-design, reverse engineer or complete new
* Commutator repair or re-insulate (where applicable)
* From 3″ to 60″ in diameter
* Lap joints, inserted risers, various customized slots
* Cooling holes, venting, keyways, bolted, stepped bores, balancing plates
* Moulded conversions
* V-Ring commutators
* Glass banded commutators
* External shrink ring commutators
* Quantities from 1 – unlimited

QUALITY ASSURANCE

* ISO 9001:2015
* Limited one-year commutator warranty
* Certified commutator copper (Alloy 116)
* Highly trained commutator technicians
* Quality control procedures
* Highest quality materials and equipment
* Full AUTOCAD modeling & design
* Co-ordinate measuring machine analysis available upon request
* Commitment to building a quality product is at the core of everything we do

DIELECTRIC TESTING (Bar to Bar, Hipot)

Performed to verify the electrical insulation of finished parts. The Hipot or Bar to Bar test verifies that the insulation of all products is sufficient, resulting in minimal current leakage.

24/7 EMERGENCY SERVICE

* Same day quotes
* 24-Hour emergency service
* Rush delivery 24-48 hours
* Delivery worldwide
* On-site consultations
* Airport pick-up/drop off available

STOCKING

Even the best-designed motors have a lifespan. Eventually, commutators and coils will need to be replaced. EMCC/Thistle Industries offer stock spare and replacement commutators to keep your most important machinery working.

At EMCC, we offer clients custom-tailored life-cycle management solutions. By working together, we help plan and take action against unplanned operational downtime.

SERVICE OFFERINGS:
* Off the Shelf – spare or replacement commutators
* Off the Shelf – replacement coils and winding kits

FULL IN-HOUSE MACHINE SHOP

EMCC/Thistle Industries has a full in-house CNC machine shop and fabrication department. We have the ability to machine: stepped bores, webbed bores, cooling holes, key-way broaching, balancing plates, steel parts, brazing, and welding.

PARTNERED COMPANIES

Through our partner companies, we have the lathes and boring machine ability to build and turn commutators up to five feet in diameter. Crane lifting capabilities are up to 80 tons.